Exploring the Next Generation of EV Batteries From Solid State to Graphene

By
Dave Nichols
September 12, 2025
4
min
EVs need better battery technology, especially when you realize that by 2029, the global EV market is expected to reach over a trillion dollars in sales. The race is on to develop new battery technology for better performance and sustainability at a lower cost.
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Key Highlights – The Future of EV Batteries

Solid-State: Safer, higher energy density, faster charging
🔋 Lithium-Sulfur: Cheaper, lighter, higher capacity, shorter lifespan
🧩 Graphene: Strong, conductive, durable but costly to produce
🌱 Silicon Anodes: Abundant, higher capacity, challenges with expansion
📈 Impact: Longer range, faster charging, lower costs, more sustainable

Beyond Lithium-Ion

As of this writing in September 2025, lithium-ion batteries are still what powers the majority of electric vehicles… but that is about to change.  

Lithium-ion batteries store a tremendous amount of energy and have a high power-to-weight ratio. They are durable and have a long lifespan. But they are also very expensive and can sometimes overheat not to mention the ethical considerations of mining materials such as cobalt in their creation.

Automakers are constantly working on new technologies that will reduce costs, improve safety and offer faster charging and better performance. The end goal is to create batteries with longer range and less charging time to improve user confidence.

Solid-state Batteries

So, what’s coming that will improve our EV experience? For the last few years, we have been hearing about solid-state batteries. Many different companies have been working toward getting this tech ready for electric vehicles. In fact, Mercedes-Benz is currently testing solid-state batteries on the road.

The main difference between lithium-ion and solid-state batteries involves the materials for the state of the electrolyte. Rather than the use of liquid or gel electrolytes, solid-state batteries feature solid materials such as polymers or ceramics to move ions between electrolytes. Unlike lithium-ion batteries, solid-state batteries don’t cause liquid leaks, the potential for fires or thermal runaway.

Ceramic solid electrolytes offer high ionic conductivity and mechanical stability. Polymer electrolytes are known for ease of processing and better flexibility. So, solid-state EV batteries are safer and produce higher energy density than lithium-ion batteries.

Solid-state batteries also pack more energy into a smaller space, travel further on a charge, and offer faster charging time. Many automakers are pushing to switch from lithium-ion to solid-state batteries. In fact, Toyota hopes to have this new technology in production by 2026 and on the roads in their EVs by 2030.

Lithium-Sulfur Batteries

While solid-state EV batteries are in the spotlight right now, there are other technologies being considered that you should know about. Using lithium as an anode and sulfur as a cathode, Lithium-Sulfur batteries may have superior energy capacity. They are also cheaper to make than lithium-ion batteries.

Comparatively, Lithium-Sulfur EV batteries have higher capacity for longer range and more energy per kilogram than lithium-ion batteries. They are lighter and more efficient, and unlike lithium-ion batteries that use expensive cobalt, there is plenty of sulfur around and it is inexpensive.

Because Lithium-Sulfur batteries are cheaper to manufacture, they could lower the price of future EVs, making them more affordable for the average American. So, what’s wrong with Lithium-Sulfur batteries? Well, they have a shorter lifespan, and the sulfur can’t be charged and discharged as often without degrading.

So, that said, Lithium-Sulfur batteries are not likely going to replace Lithium-Ion batteries or stand the test of time against such technology as solid-state batteries.

Graphene Batteries

Imagine a single layer of carbon atoms that are arranged in a two-dimensional honeycomb lattice, and you’ve got Graphene. It is known for its mechanical strength, flexibility, and high electrical conductivity.

Graphene can be used in battery electrodes for better energy capacity and conductivity. Graphene batteries are great for producing high energy such as is needed in electric vehicles to enhance power and charging time.

Graphene batteries also dissipate heat very quickly so there is little risk of them causing thermal runaway in an EV. Plus, the structure is durable and hard to damage for less need of replacement. Longer lasting EV batteries means less environmental waste.

What’s wrong with Graphene Batteries? Producing Graphene is both very complicated and extremely expensive, which makes it difficult for mainstream EV battery production. The components are often unstable, and researchers are still looking for better performing composites to make Graphene a workable solution for future EVs.

Silicon Anode Batteries

Silicon replaces graphite in these breakthrough batteries that can store ten times more lithium-ions for higher capacity and longer life. Advantages include the ability to store more energy for EVs with significantly longer range, faster charging, and longer battery life.

Silicon helps with consistent performance and better conductivity because of higher lithium-ion capacity. However, during charging, silicon expands quite a bit and that can cause stress on mechanical components and damage the battery.

Amprius Technologies has developed new silicon anodes that defeat silicon expansion during charging. Using cell engineering and innovative materials, these battery cells are said to have ten times the capacity of a graphite anode battery.

By comparison, while a graphite anode battery might offer 310 miles of EV range, an Amprius silicon anode battery might give you 547 miles of driving range.

As one of the most abundant elements on the planet, silicon is very cost effective. And all this is just a taste of what may be coming for EVs in the next few years. By 2030, the auto industry is hoping to produce 54 million EVs.

The Bottom Line

Despite a slower than predicted acceptance of electric vehicles, the world is clearly moving toward the EV revolution. Battery researchers are planning now, working with automakers, suppliers, and manufacturers, to produce very promising technologies.

New battery tech will produce superior products that are cheaper and last longer, without polluting and being harmful to the environment. The end goal is to make EVs and EV batteries that reduce the demand for raw materials and use more sustainable components.

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